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SKU: SET-514

Infinity Tools Setup Block For 57-505, Hexa / Dodeca Router Bit

2 Reviews
$9.90

Buy 3 or More Router Bits, Receive 15% Off Each.
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This Infinity Tools setup block is designed to work with the 57-505, Hexa / Dodeca Router Bit. Machined from 3/4" thick HDPE, it will get you running beautiful Bird's mouth joinery quickly and accurately in 3/4" thick stock. Included when you purchase the 3-Pc. Bird's Mouth Router Bit set, 00-570 but available here separately. A real time saver in the shop, one block includes both profiles. 

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Mike D. Verified Customer   
05-12-22
Outstanding customer service

Product performs as advertised but the shining star here is the infinity company itself with outstanding customer support. Error made in initial shipment and CS immediately rectified the problem with no if’s and’s or but’s. You will not be disappointed in doing business with Infinity tools

Clinton Verified Customer   
12-16-24
No instructions included

This tool should have came marked with the degree stamped on it . I ordered a set of three, I have to guess what each one is. Example 6/12, 8, AND 16 SIDED Birds mouth. Also in the description it should say what thickness board these can be used on. Although the Blocks are mainly built for for 3/4" boards, They can be used to help set up boards that are 1/2", The company should redo it's Video for how to set up on multiple thicknesses

Reply from infinitytools.com

Thanks for the feedback, Clinton. Our team puts a lot of effort into serving and supporting our customers to the best of our ability. Unfortunitl;ey router bits do not offer enough physical space to put all that information on the bit itself. We do laser mark each bit with its part number. Each bit is shipping an great shipping / storage pouch a great solution for you would be to write the information down you need and keep in in the pouch with the router bit for easy reference. an you can always reach out to us if you have a question. If you are having a problem or just have additional questions please reach out our office hours are Monday – Friday, between 8:30 am and 5:00 pm ET. Just give us a call or send us an email to open a support ticket, and we’ll be happy to help!
877-872-2487 | support@infinitytools.com

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Bird's Mouth Router Bits

Our Bird's Mouth router bits get their name from the unique shape that they cut. Unlike traditional joinery router bits, the Bird's Mouth bits are designed to cut all types of mitered joinery from coopered round columns to mitered cabinet corners.

The Bird's Mouth Joint is a great alternative to traditional miter joints.
The Bird's Mouth Joint is a great alternative to traditional miter joints.

The Bird's Mouth Joint has been around for a long time and gets its unusual name because it resembles the open beak of a baby bird waiting to be fed. Boatbuilders were some of the first to adopt the bird's mouth joint for making hollow sailboat masts that are incredibly strong and light. The Infinity Tools Bird's Mouth Router Bits are available in three sizes that allow you to make projects with 6 or 12 sides (57-505) 8 sides (57-506) or 16 sides (57-507), and we now offer a precision setup block for each to eliminate setup frustration.

The beauty of the Bird's Mouth Joint is that only one edge of each "stave" needs to be routed. This simplifies setup, increases accuracy, and speeds up production. The beak shape lets the 90° edge of the adjoining stave nest in place providing an excellent glue surface and a mechanical corner to help keep the parts in alignment during assembly.

Another nice feature of the Bird's Mouth Joint is that you can produce projects with three different looks.  Smooth joint transitions, stepped joint transitions, and even turned round projects are all possible.

The Infinity Tools 3-Pc. Bird's Mouth Router Bit Set (00-570) includes all three router bits and all three setup blocks.
The Infinity Tools 3-Pc. Bird's Mouth Router Bit Set (00-570) includes all three router bits and all three setup blocks.

Here at Infinity Tools, we offer a setup block for each of the Bird's Mouth router bits that are designed to work with stock of specific thicknesses. For 6, 8, and 16-sided projects use 3/4" material for an outer edge that can easily be sanded smooth. For 12-sided projects use 1/2" material. Thicker and thinner material can be used but may require bit height and/or fence adjustments to achieve your desired results. Choosing thicker material or adjusting the bit slightly allows a stepped profile to be created that can be very attractive and adds a look similar to overlapping shingles.

A simple equation is used to figure out how wide each stave needs to be to make a project of a certain diameter.  You can find and print this handy "Cheat Sheet" in the "Documents" tab on the Bird's Mouth Router Bit product page. Here is an example of how easy it is. First, decide how many sides your project will have and choose the correct router bit. Let's go with 8 sides and use router bit 57-506. Second, decide the diameter you want your project to be. let's go with 12". Now we can use the formula found in the instructions for 57-506. (Project Diameter ÷ 2.4 = Stave Width) to find our stave width. 12 ÷ 2.4 = 5, so we will need 8 staves that are 5" wide.

Boxes created with Bird's Mouth Bits
Boxes created with Bird's Mouth Bits

The Bird's Mouth Bits can be used to make elongated shapes like ovals where at least two of the staves are wider than the others. They can also be used to make mitered corner details for cabinets. For those that would like to sand, plane, or turn your projects round we include an easy-to-use formula in the Instructions to determine how thick each stave will need to be in order to make your project completely round.

Band clamps can secure a variety of shapes that would be impossible with standard clamps.
Band clamps can secure a variety of shapes that would be impossible with standard clamps.

When it comes time to glue up your project I recommend reaching for a band clamp. The band puts equal pressure all the way around your project pulling all sides together equally and takes advantage of this joint's tendency to "self square". If you don't already have a few band clamps we recommend the Bessey Variable Angle Band Clamp (100-594) because it also includes a reel that keeps the extra band from getting tangled up.  Painters tape can also be helpful at keeping all of the pieces aligned while getting the clamps in place, especially for 12 and 16-sided projects.

Don't be afraid to give these bits a try and add some non-90 ° corners to your projects. With the help of the Infinity Tools Birds Mouth Router Bits, setup blocks, and a little easy math you can create projects that definitely qualify as out of the box.

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