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SKU: 84-051

Infinity Tools Insert-Pro Interior Door Making Shaper Cutter System, 1-1/4" Bore

$599.90
Shipping calculated at checkout.

Profile

Insert-Pro Rail & Stile for Interior & Exterior Doors

Our Insert-Pro Shaper System offers the very best in quality and versatility for your shaping needs. Precision machined from durable aircraft-grade aluminum, the tool bodies feature a tough anodized finish for years of service in your shop. We use only the highest quality C4 micro-grain carbide for the replaceable cutting knives, and precision grind each one to a mirror finish and razor sharp edge.

Our exclusive new door making system accepts five popular profiles for making custom interior and exterior doors. Simply re-stack the cutters to make both the rail and stile cuts as shown in the illustration. These sets make 1-3/8" thick doors. For thicker Exterior Doors (1-3/4") make sure to add our optional Exterior Door Making Kit (item 84-058).

Each cutter head has a 1-1/4" bore and a diameter of 4-3/4" and produce a 5/8" wide tenon. To produce doors with tenons up to 2" wide, see our exclusive Extended Tenon Cutter Heads.

Follow this link for replacement insert knives or for additional door profiles. They're also useful for setting your fence for straight stock. Want to make arched top doors? Pick up a 3-1/2" diameter Infinity Tools Rub Collar (RUB-105) here. Don't have a 1-1/4" Spindle? We offer a line of T-Bushings to fit Infinity Tools Shaper Cutters on 3/4", 1/2", and 30mm Spindles.

Look under the Documents tab above to download the instructions for setting up the rail and stile cut for interior and exterior doors.

Want to use this door making system but your shaper only has a 3/4" spindle? Choose T-Busing set item #BUS-108 from this page

Tech Specs

  • Bore 1-1/4"
  • Large Diam. 4-3/4"
  • Profile Width 5/8"
  • Small Diam. 3-1/2"
  • Stock 1-1/4" to 1-1/2"

Features Include

  • Four (4) replaceable profile knives
  • One (1) top and one (1) bottom profile cutter

Insert-Pro Interior Door Making Shaper Cutters

Our Insert-Pro Shaper System offers the very best in quality and versatility for your shaping needs. Precision machined from durable aircraft-grade aluminum, the tool bodies feature a tough anodized finish for years of service in your shop. We use only the highest quality C4 micro-grain carbide for the replaceable cutting knives, and precision grind each one to a mirror finish and razor sharp edge.

There is nothing more satisfying than the sound of knocking on a real, solid wood front door, or interior door for that matter. But making these wooden portals can be challenging and expensive, especially if you want to make more than one style of door. At least, that was the case until now. We're proud to introduce our new Insert-Pro Interior and Exterior Door Shaper Cutter System that will allow you to put custom craftsmanship on your front porch.

This new insert knife shaper cutter system gives you the ability to change the profile on your stiles & rails by simply swapping out the micro-grain carbide replacement knives - an added bonus when they eventually become dull or damaged.

The heart of the system is the Interior Door Making Set. With these three heads you cam make five different profiles of door simply by replacing the C4 micro-grain carbide insert knives.
The heart of the system is the Interior Door Making Set. With these three heads you cam make five different profiles of door simply by replacing the C4 micro-grain carbide insert knives.

The cornerstones of the Insert-Pro Door Making System are quality and value. Each Insert-Pro shaper head accepts our C4 micro-grain carbide insert. These knives are sharper and last longer than the carbide cutters in standard brazed tooling. The knives are held in place by mechanical fasteners and not brazed directly onto the cutter head so they can be easily replaced when dull or damaged. No more throwing away a complete shaper set or waiting weeks to have a new tip brazed on because one of the knives hit the shop floor. With our Insert-Pro set you can quickly swap out the knives as necessary and go right back to work.

Installing an Insert-Pro Door Making Shaper Cutter set is as simple as arranging the heads in the correct order, setting the fence and spindle height, and going to work. No fussy shimming required.
Installing an Insert-Pro Door Making Shaper Cutter set is as simple as arranging the heads in the correct order, setting the fence and spindle height, and going to work. No fussy shimming required.

When the time comes to add a different profile to the collection for that next door project, you won't have to buy another complete set of heads. Simply pick up new profile knives for your Insert-Pro Door Making Set.

Say you have the Ogee Insert-Pro Set, but your customer (or significant other) wants a Chamfer profile. No problem. Just install a set of Chamfer profile knives in your heads and go to work. New project calls for an Art Deco Profile? Grab some of those Art Deco Knives and get back at it. We offer a selection of five different knife profiles for the Insert-Pro Door Making system, making it an extremely versatile solution for any serious woodworker or professional shop.

Making the cope cut is as simple as installing the correct knives, sliding the heads on the spindle and stepping up to the machine. Don't have a 1-1/4
Making the cope cut is as simple as installing the correct knives, sliding the heads on the spindle and stepping up to the machine. Don't have a 1-1/4" spindle? Just grab a set of T-bushings for your 3/4", 1", or 30mm spindle and you're all set.

But enough about the knives, it's the cutter head that lets those sharp parts do their job so well. The Insert-Pro heads are CNC machined from aircraft-grade aluminum, then precision balanced, and finally anodized with a protective coating, making for a light, durable, and smooth running shaper cutter that lets those c4 micro-grain cutters shear away wood like a hot knife through butter. It's important to note that the bore on all Infinity Shaper Cutters is machined to very exacting tolerances, which ensure a perfect fit on your shaper spindle. This fit allows the cutters to run smooth and without vibration. You can't get a perfect fitting joint out of an unbalanced shaper cutter.

To get started with the Insert-Pro system, simply choose the Interior Door Making Set in the profile you like. Each of the listed profiles will allow you to make doors from 1-1/4" to 1-1/2" thick. Producing exterior doors from 1-5/8" to a full 1-7/8" thick is as simple as adding the Exterior Door Kit to your set. Want all the profiles in one convenient package? Just pick up the Insert-Pro Interior & Exterior Door Making Master System and you'll be able to make both interior and exterior doors in all five profiles right out of the gate.

Wooden doors traditionally use Extended Tenons to add strength to the door. Going one step further and draw bore pinning the tenon creates a door that will last for generations, even without glue!
Wooden doors traditionally use Extended Tenons to add strength to the door. Going one step further and draw bore pinning the tenon creates a door that will last for generations, even without glue!

BUT WAIT - THERE'S MORE!

What is the only thing that could make a custom solid wood door better? A solid wood door with extended tenons. A door made in this fashion will suddenly be of heirloom quality so strong people will think you stole it off the front of a historic monument. The Infinity Insert-Pro Extended Tenon Head allows you to mill the extended tenon in a single pass (though we recommend taking a few, just to be safe) and create a full 2" long tenon without flipping the material. This makes it ridiculously easy to produce perfect fitting cope cuts and draw bore-ready tenons that say "why even bother with glue?"

The Insert-Pro Extended Tenon Head allows you to make doors with full 2
The Insert-Pro Extended Tenon Head allows you to make doors with full 2" long tenons for both interior and exterior dimension doors. It cuts both sides of the profile in a single pass to ensure the resulting joint will fit correctly.

Infinity has matching knives for all five profiles available in this door making system. No matter what profile door you need you can make the extended tenon to match in both interior or exterior dimension. It doesn't get any easier to make a bomb-proof door than that.

With a full 2
With a full 2" tenon your door will be ready for decades of faithful service.

What are you waiting for? It doesn't matter if you are setting up your shop for the first time or replacing your old worn out cutters, the Infinity Insert-Pro Interior & Exterior Door System will save you time and money in the shop and help you produce doors that anyone would be proud to have in their home or business.