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Custom Cutting Boards & Serving Trays, Made Easy!

Infinity Cutting Tools |

How to Make a Custom Cutting Board Using Infinity Tools’ Acrylic Templates

A rectangle cutting board, with custom handle.

Looking to create a custom cutting board that stands out? Infinity Tools' exclusive cutting board templates are made from durable, clear acrylic and come in a variety of shapes—rectangular, round, paddle-style, and even specialty handles for one-of-a-kind serving trays.

In this post, we’ll walk you through how to make a unique rectangular cutting board with a custom handle using our templates and premium woodworking tools.


Why Use Infinity Tools’ Cutting Board Templates?

Our cutting board templates are available in a wide variety of shapes and sizes.

Our acrylic templates make it easy to design and build custom cutting boards. Each template features alignment grooves for precise positioning, and their transparent material ensures perfect layout on your wood blank.


Step-by-Step: Build a Custom Rectangular Cutting Board with Handle

1. Choose and Prepare Your Wood

Glue up is an important step to make sure that your cutting board will be stable.

We started with strips of cherry and maple, alternating colors for a striking contrast. After applying plenty of wood glue, we clamped the board overnight to ensure a solid bond.

2. Level and Sand the Blank

As always, the preparation is critical and worth doing right.

The next day, we planed the glued-up board to our final thickness. Once flat, we rough-sanded to remove any milling marks before tracing our shape.


3. Trace the Template Shape and Handle

The built-in alignment lines will make sure your custom handle aligns correctly with the rest of the cutting board.

Using our rectangular cutting board template and a specialty handle template, we traced the outline onto the blank. Be sure to use the built-in alignment marks to position everything precisely.


4. Rough Cut the Shape

Your bandsaw will remove most of the waste, making it easier to rout the rest away.

We used a bandsaw to rough cut the traced shape, staying about ¼" outside the line. This leaves just enough material for a clean final cut with the router.


5. Rout the Handle Shape

Flush Trim router bits excel at creating clean, precise edges.

Using double-sided tape, we secured the handle template to the blank. At the router table, our flush trim compression bit made quick work of forming the handle. This bit’s upcut/downcut spiral ensures clean edges on both surfaces.


6. Cut Out the Handle Opening

Forstner bits do a great job of removing interior waste.

To create the handle opening, we first drilled out the waste using premium Famag Forstner bits. Then, with the router OFF we positioned the template over the bit.

Make sur to place the board over the STOPPED router bit, then start the router.

Once everything was in place, we routed counterclockwise around the inside of the template, taking light passes until reaching the final shape.


7. Shape the Cutting Board Perimeter

A smooth cut means less sanding!

We removed the handle template and applied the main body template with double-sided tape. Using the same flush trim bit, we routed the outer edge of the board, following the template with precision thanks to the alignment grooves.


8. Add a Juice Groove

Not necessary on all cutting boards, but if fruits are in the future, a juice groove is a smart addition.

For added function and a polished look, we added a juice groove using a ¼" round nose bit in a trim router with a guide bushing. We followed the inside of the template shape for a perfect groove.


9. Ease All Edges

Nothing says "finished" line softened corners.

To soften the feel of the board, we used a ¼" roundover bit to ease all edges—top, bottom, and inside the handle. This step gives your cutting board a professional, comfortable finish.


10. Final Sanding and Finish

And a protective finish is the true final touch.

After some light sanding, we applied Odie’s Oil, a food-safe finish that enhances the natural beauty of the wood while providing lasting protection.


Show Off Your Work or Gift It with Pride!

With Infinity Tools’ cutting board templates, making a professional-quality, custom cutting board is both accessible and fun. Whether you're keeping it for your own kitchen or giving it as a handcrafted gift, your cutting board is sure to impress.


Shop Our Full Line of Cutting Board Templates Now

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