How to Make a Custom Cutting Board Using Infinity Tools’ Acrylic Templates
Looking to create a custom cutting board that stands out? Infinity Tools' exclusive cutting board templates are made from durable, clear acrylic and come in a variety of shapes—rectangular, round, paddle-style, and even specialty handles for one-of-a-kind serving trays.
In this post, we’ll walk you through how to make a unique rectangular cutting board with a custom handle using our templates and premium woodworking tools.
Why Use Infinity Tools’ Cutting Board Templates?
Our acrylic templates make it easy to design and build custom cutting boards. Each template features alignment grooves for precise positioning, and their transparent material ensures perfect layout on your wood blank.
Step-by-Step: Build a Custom Rectangular Cutting Board with Handle
1. Choose and Prepare Your Wood
We started with strips of cherry and maple, alternating colors for a striking contrast. After applying plenty of wood glue, we clamped the board overnight to ensure a solid bond.
2. Level and Sand the Blank
The next day, we planed the glued-up board to our final thickness. Once flat, we rough-sanded to remove any milling marks before tracing our shape.
3. Trace the Template Shape and Handle
Using our rectangular cutting board template and a specialty handle template, we traced the outline onto the blank. Be sure to use the built-in alignment marks to position everything precisely.
4. Rough Cut the Shape
We used a bandsaw to rough cut the traced shape, staying about ¼" outside the line. This leaves just enough material for a clean final cut with the router.
5. Rout the Handle Shape
Using double-sided tape, we secured the handle template to the blank. At the router table, our flush trim compression bit made quick work of forming the handle. This bit’s upcut/downcut spiral ensures clean edges on both surfaces.
6. Cut Out the Handle Opening
To create the handle opening, we first drilled out the waste using premium Famag Forstner bits. Then, with the router OFF we positioned the template over the bit.
Once everything was in place, we routed counterclockwise around the inside of the template, taking light passes until reaching the final shape.
7. Shape the Cutting Board Perimeter
We removed the handle template and applied the main body template with double-sided tape. Using the same flush trim bit, we routed the outer edge of the board, following the template with precision thanks to the alignment grooves.
8. Add a Juice Groove
For added function and a polished look, we added a juice groove using a ¼" round nose bit in a trim router with a guide bushing. We followed the inside of the template shape for a perfect groove.
9. Ease All Edges
To soften the feel of the board, we used a ¼" roundover bit to ease all edges—top, bottom, and inside the handle. This step gives your cutting board a professional, comfortable finish.
10. Final Sanding and Finish
After some light sanding, we applied Odie’s Oil, a food-safe finish that enhances the natural beauty of the wood while providing lasting protection.
Show Off Your Work or Gift It with Pride!
With Infinity Tools’ cutting board templates, making a professional-quality, custom cutting board is both accessible and fun. Whether you're keeping it for your own kitchen or giving it as a handcrafted gift, your cutting board is sure to impress.
Shop Our Full Line of Cutting Board Templates Now
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